DeGarmo’s materials and processes in manufacturing / J.T. Black, Ronald A. Kohser.

Includes bibliographical references and index.

Preface -- Introduction To DeGarmo's Materials And Processes In Manufacturing: -- Materials, manufacturing, and the standard of living -- Manufacturing and production systems -- Case Study: Famous manufacturing engineers -- Manufacturing Systems Design: -- Introduction -- Manufacturing systems -- Control of the manufacturing system -- Classification of manufacturing systems -- Summary of factory designs -- Case Study: Jury duty for an engineer -- Properties Of Materials: -- Introduction -- Static properties -- Dynamic properties -- Temperature effects (both high and low) -- Machinability, formability, and weldability -- Fracture toughness and the fracture mechanics approach -- Physical properties -- Testing standards and testing concerns -- Case Study: Separation of mixed materials -- Nature Of Metals And Alloys: -- Structure-property-processing-performance relationships -- Structure of atoms -- Atomic bonding -- Secondary bonds -- Atom arrangements in materials -- Crystal structures of metals -- Development of a grain structure -- Elastic deformation -- Plastic deformation -- Dislocation theory of slippage -- Strain hardening or work hardening -- Plastic deformation in polycrystalline metals -- Grain shape and anisotropic properties -- Fracture of metals -- Cold working, recrystallization, and hot working -- Grain growth -- Alloys and alloy types -- Atomic structure and electrical properties -- Equilibrium Phase Diagrams And The Iron-Carbon System: -- Introduction -- Phases -- Equilibrium phase diagrams -- Iron-Carbon equilibrium diagram -- Steels and the simplified iron-carbon diagram -- Cast irons -- Cast Study: Fish hooks -- Heat Treatment: -- Introduction -- Processing heat treatments -- Heat treatments used to increase strength -- Strengthening heat treatments for nonferrous metals -- Strengthening heat treatments for steel -- Surface hardening of steel -- Furnaces -- Heat treatment and energy -- Case Study: Carpenter's claw hammer -- Ferrous Metals And Alloys: -- Introduction to history-dependent materials -- Ferrous metals -- Iron -- Steel -- Stainless steels -- Tool steels -- Cast irons -- Cast steels -- Role of processing on cast properties -- Case Study: Paper clip -- Nonferrous Metals And Alloys: -- Introduction -- Cooper and copper alloys -- Aluminum and aluminum alloys -- Magnesium and magnesium alloys -- Zinc and Zinc alloys -- Titanium and titanium alloys -- Nickel-based alloys -- Superalloys, refractory metals, and other materials designed for high-temperature service -- Lead and tin, and their alloys -- Some lesser-known metals and alloys -- Metallic glasses -- Graphite -- Case Study: Hip replacement prosthetics -- Nonmetallic Materials: Plastics, Elastomers, Ceramics, And Composites: -- Introduction -- Plastics -- Elastomers -- Ceramics -- Composite materials -- Case Study: Lightweight armor -- Material Selection: -- Introduction -- Material selection and manufacturing processes -- Design process -- Approaches to material selection -- Additional factors to consider -- Consideration of the manufacturing process -- Ultimate objective -- Materials substitution -- Effect of product liability on materials selection -- Aids to material selection -- Case Study: Material selection -- Fundamentals Of Casting: -- Introduction to materials processing -- Introduction to casting -- Casting terminology -- Solidification process -- Patterns -- Design considerations in castings -- Casting industry -- Case Study: Cast oil-field fitting -- Expendable-Mold Casting Processes: -- Introduction -- Sand casting -- Cores and core making -- Other expendable-mold processes with multiple-use patterns -- Expendable-mold processes using single-use patterns -- Shakeout, cleaning, and finishing -- Summary -- Case Study: Movable and fixed jaw pieces for a heavy-duty bench vise -- Multiple-Use-Mold Casting Processes: -- Introduction -- Permanent-mold casting -- Die casting -- Squeeze casting and semisolid casting -- Centrifugal casting -- Continuous casting -- Melting -- Pouring practice -- Cleaning, finishing, and heat treating of castings -- Automation in foundry operations -- Process selection -- Case Study: Baseplate for a household steam iron -- Fabrication Of Plastics, Ceramics, And Composites: -- Introduction -- Fabrication of plastics -- Processing of rubber and elastomers -- Processing of ceramics -- Fabrication of composite materials -- Case Study: Automotive and light truck fuel tanks -- Fundamentals Of Metal Forming: -- Introduction -- Forming processes: independent variables -- Dependent variables -- Independent-dependent relationships -- Process modeling -- General parameters -- Friction and lubrication under metalworking conditions -- Temperature concerns -- Formability -- Case Study: Interior tub of a top-loading washing machine.